Duration: 2 days

Course Description:

The course is designed for manufacturers, services companies, and overhaul facilities, who require their personnel to be trained in Penetrant Testing, used to locate inherent, processing or service discontinuities in nonporous materials. In addition to covering the theoretical aspects of this method, the course provides demonstrations and practical hands-on laboratory time on both portable and stationary equipment.

Program Highlights:

• Introduction (History, Purpose, Types, Advantages/Limitations)
• Penetrant Testing Principles
• Penetrant Processing
• Penetrant Test Variables
• Penetrant Materials
• Selection of Penetrant Test Techniques/Equipment
• Penetrant Processes/Indications
• Reporting
• Process Demonstration
• Lab Sessions
• Review and Final Course Examination

Prerequisites & Comments:

Levels I/II courses are basic programs for persons with little or no technical background. Class size is limited for maximum utilization of instructor and equipment. Presentation of the course on-site is quoted separately.

Course Name: Penetrant Testing - Level III

Duration: 2 days

Course Description:

An intensive review of basic theory, principles, techniques and applications of Penetrant Testing. It covers the materials necessary for effective performance of a Level III. Included is a practice examination exercise for students preparing for Level III examinations.

Program Highlights:

• Principles
• Terminology
• Penetrant Systems
• Penetrant Materials & Characteristics
• Test Techniques
• Test Equipment
• Test Variables
• Equipment Calibration
• Types of Discontinuities
• Interpretation of Indications
• Test Procedures, Codes & Specifications
• Safety & Health
• Advantages & Limitations

Duration:4 days (40 hours)

Course Description:
The course is intended to provide the participant with an understanding of basic radiation theory, health and safety protection problems associated with radiation exposure, the applicable provisions of Federal and State regulations, as well as the safe and correct use of industrial radiographic exposure devices (X and gamma). This radiation safety and protection program is ideal preparation for all radiography trainees, assistants, health and safety personnel, quality control inspectors, or any personnel involved in projects where radiographic inspection is being conducted.

Program Highlights:

• Structure of Matter and Radiation
• Radiation Machines
• Nuclear Reactions
• Isotopes
• Radioactive Decay Process
• Ions and Ionization Process
• Units of Measurement
• Levels of Radiation from Licensed Material
• Dosimeters
• Film Badge and T LD
• Maximum Permissible Dose
• Radiation Biological Effects
• Methods of Controlling Radiation Exposure
• Radiographic Equipment
• Regulations

Prerequisites & Comments:

This course is excellent preparatory course for IRRSP Examination.
Class size is limited for maximum utilization of instructor and equipment.
Presentation of the course on-site is quoted separately

Duration: 4 days/40 hours

Cost: $1200.00

The Radiographic Film Interpretation course provides formal training in the art and science of radiographic film interpretation. The course is designed to provide images of common discontinuities and "hands-on" film interpretation experiences for the student. Emphasis is placed on the evaluation of actual film and digital images of welds and castings.

The target audience includes welding Inspectors, QA/QC Auditors, Engineers, Radiographers and others wishing to improve their skill in evaluating weld and casting quality in accordance with common codes and specifications. Your inspection program will benefit through enrollment in this course.

At the completion of this course you will have reviewed the proper techniques, physics and procedures of basic image formation and darkroom protocol to properly evaluate radiographic images and techniques used in creation of radiographs (film or digital).

Duration: 4 days (40 hours)

Course Description:

This course is designed for manufacturers, service organizations and overhaul agencies who require their technicians or engineers to be trained in the application of radiographic techniques. The course covers both X and Gamma Radiography with an approximately equal balance of theory and practical sessions. As well as working through their own supervised practical exercises, students will receive full instruction on darkroom procedures and radiographic interpretation. The Level I course is intended to introduce and provide participants with the theory and applications of radiographic inspection. The course satisfies the training hours needed for Level I certification in accordance with SNT-TC-1A, ANSI/ASNT CP-189, and NAS-410.

Program Highlights:

• Structure of Matter
• Radiation/Nuclear Reactions
• Measurement of Radiation Dose
• Radiation Health Problems & Personnel Monitoring
• Radiation Detection and Hazards
• Handling of Controlled Material
• X-Radiation and Gamma Radiation
• Geometry of Image Formation
• Scattered Radiation
• Contrast/Latitude
• Radiographic Screens
• Film Processing
• Image Quality Indicators

Prerequisites & Comments:

Level I courses are basic programs for persons with little or no technical background. Class size is limited for maximum utilization of instructor and equipment. Presentation of the course on-site is quoted separately.

Course Name: Radiographic Testing - Level II

Duration: 4 days (40 hours)

Course Description:

This course is designed for manufacturers, service organizations and overhaul agencies who require their technicians or engineers to be trained in the application of radiographic techniques. The course covers both X and Gamma Radiography with an approximately equal balance of theory and practical sessions. As well as working through their own supervised practical exercises, students will receive full instruction on darkroom procedures and radiographic interpretation. The Level II course builds upon the Level I syllabus and emphasizes a greater depth of study, development of senitometric curves, exposure chart production and the development of procedures and techniques. The course satisfies the training hours needed for Level II certification in accordance with SNT-TC-1A, ANSI/ASNT CP-189, and NAS-410.

Program Highlights:

• Theory of Matter
• Radiation Theory/ Radioactive Isotopes
• Generation of X-Radiation
• Interaction With Matter
• Radiographic Film/ Film Processing
• Radiographic Sensitivity
• Exposure Calculations
• Radiographic Quality
• Codes/Specification Requirements
• Interpretation of Weld Radiographs
• Interpretation of Casting Radiographs
• Acceptance Criteria
• Film Processing

Duration:4 days (40 hours)

Course Description:

A comprehensive "first" course for persons with little or no background in ultrasonic testing. Although introductory, this program offers in-depth coverage of ultrasonic theory and instrument operation. Our own training manual, including detailed laboratory exercises, enables clear understanding of technical principles and test procedure. Lab training stresses procedural testing and proper recording of test results. Applications include precision thickness gauging, flaw detection and evaluation, plus introduction to angle beam and immersion testing. The course satisfies the training hours needed for Level I certification in accordance with SNT-TC-1A, ANSI/ASNT CP-189, and NAS-410.

Program Highlights:

• Introduction (Advantages and Limitations, Applications Overview)
• Basic Sonic (Velocity, Frequency, Wavelength)
• Generation of Sound
• Transducers
• Wave Mode
• Test Technique Variables
• Ultrasonic Instrument Operation
• Thickness/Distance Measurement
• Flaw Detection and Evaluation
• Introduction to Angle Beam Testing (IIW Block Setup, Flaw Location)
• Introduction to Immersion Testing (Test Setup, Scanning)

Prerequisites & Comments:

Level I courses are basic programs for persons with little or no technical background. Class size is limited for maximum utilization of instructor and equipment. Presentation of the course on-site is quoted separately.

Course Name: Ultrasonic Testing - Level II

Duration: 4 days (40 hours)

Course Description:

An advanced, laboratory-intensive course for developing practical skills. The course is applications oriented and includes weld inspection, bond inspection, and immersion techniques. Angle beam testing and defect evaluations are covered in detail. The course satisfies the training hours needed for Level II certification in accordance with SNT-TC-1A, ANSI/ASNT CP-189, and NAS-410.

Program Highlights:

• Introduction (History, Comparison, Math/Calculator Review)
• Review of Ultrasonic Principles (Equipment, Techniques, Calibration)
• Evaluation of Base-Material Product Forms
• Other Product Forms
• Evaluation of Weldments
• Weld Inspection
• Bonded Structures
• Discontinuity Detection
• Comparison Procedures
• Advanced Thickness Measurement
• Preparing for Employer's Personnel Qualification Examinations

Duration: 3 days

Course Description:

The course is designed for manufacturers, services companies, and overhaul facilities, who require their personnel to be trained in the application of Visual Testing techniques. As well as covering all the theoretical aspects of this method, the course includes processes of improving visual inspection reliability and the use of a variety of visual equipment. The course satisfies the training hours needed for both Level I and II certification in accordance with SNT-TC-1A, ANSI/ASNT CP-189, and NAS-410.

Program Highlights:

• Introduction (Definition, History, Applications Overview)
• Terminology
• Basic Principles
• Test Equipment
• Applications
• Visual Testing to Specific Procedures
• Visual Perception
• Lighting
• Material Attributes
• Environment and Physiological Factors
• Applicable Codes and Standards
• Acceptance/Rejection Criteria

Prerequisites & Comments:

Levels I/II courses are basic programs for persons with little or no technical background. Class size is limited for maximum utilization of instructor and equipment. Presentation of the course on-site is quoted separately.

Course Name: Visual Testing - Level III

Duration: 2 days

Course Description:

This intensive program provides an in-depth review of the subjects considered essential for a Level III individual. It identifies for the attendees those areas requiring additional effort and study if Level III examinations are planned. A practice examination is administered as an exercise to identify any student weakness. The instructor helps each attendee identify areas requiring further study.

Program Highlights:

• Theory & Principles
• Applications Overview
• Terminology
• Vision & Light
• Significant Factors of Visual Testing
• Equipment
• Techniques/Calibration
• Variables
• Interpretation & Evaluation
• Procedures
• Selection of Parameters
• Recording & Reports
• Health & Safety

A typical Magnetic Particle Testing (MPT) Level I/II curriculum covers the fundamentals of magnetism, MPT principles, equipment operation, inspection techniques, interpretation of results, and relevant standards and specifications.

• NDT Method Descriptions: Introduction to Non-Destructive Testing (NDT) methods and the role of MPT. 
• Basic Principles of Magnetism: Understanding magnetic fields, flux leakage, and magnetization processes. 
• Types and Sources of Defects: Learning about different types of discontinuities (cracks, porosity, etc.) and their origins. 
• Material and Processes: Understanding how different materials and manufacturing processes affect the suitability of MPT. 
• Glossary of Terms: Familiarizing yourself with the terminology used in MPT. 

• Surface Testing Methods:
  Understanding different MPT techniques, including wet fluorescent and dry visual methods. 
• Equipment Operation:

  Learning to operate MPT equipment, such as magnetic yokes, probes, and wet benches. 
• Magnetization Techniques:

  Understanding how to properly magnetize test pieces, including direct and indirect methods. 
• Magnetic Particle Application:

  Learning how to apply magnetic particles (dry or wet) and interpreting the indications. 
• Inspection and Interpretation:

  Developing skills in visually inspecting test pieces and interpreting the patterns of magnetic particles. 
• Demagnetization and Cleaning:

  Understanding the importance of proper demagnetization and cleaning procedures. 

API 653 and ASNT define the requirements for Magnetic Flux Leakage testing (MFL testing).

This course provides valuable information on the:

• advantages,
• limitations,
• equipment used,

to perform the tests.

Though, the focus is for the exam of above-ground storage tank bottoms, the theory is general to all MFL testing.

The class is 24 hours and designed for those who have already completed Magnetic Particle testing. The basis of the method is to reach near saturation of ferromagnetic material and use eddy current sensing devices to detect the flux leakage created at material changes.